For the past few weekends I managed to get the solera finished with a polyurethane varnish. Honed chisel & plane blades on 400-1200 grit wet n' dry sandpaper glued to a glass plate. Made a shooting board for planing the two top halves centre join.
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Thicknessing the top with stanley no #5 plane. Got a lot of tear out no matter how much I sharpened the blade. So used 200-400 grit sandpaper. |
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Shellac |
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Shellac 59 gram to 120ml methylated spirit for pre sealing sander mixture and final french polish. |
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Planing the centre join. As well as having an uneven bottom plane my plane is too short. It was leaving the join convex. I tried to flatten on a 200 - 320 grit sandpaper but this ol' dog refused to budge...It took a lot of patience. |
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After several attempts at different sanding blocks using recycled wood I found the wood was very slightly warped. The slight variation along the contour of the sand paper made a huge difference in the join. I checked the centre line seam by holding the pieces up to direct sunlight. Each time I thought I had it I would sleep on it and look with fresh eyes the next day only to find I needed to tweak it just a little more. Tiny pin holes of light were along the lower bout seam and I learnt from different sites that this is the most important area to have a perfect join. I eventually used sand paper glued to a new piece of wood - very straight. It worked like a dream. Yay... I eventually got the join. |
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Preparation of glueing the top using the Spanish Rope method... |
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I based my method of tying from studying a video of Antonio Aparicio doing an amazing rope method on a custom build guitar. He is a real maestro. My tie wasn't nearly tight enough so I pushed an extra wedge in places to get the tie super tight. |
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I was a little worried about my cross-over tie in the lower bout not being centred enough so when banging in the three other large wedges to gain extra tightness I did my best to centre it. I'm very happy to have finally joined the halves. A eureka moment. Now onto the rosette.
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